Brake System

Master Cylinder

17steps
~102min
4/5difficulty
0102030405022.517N·mlb·ft
Tightening torque found on this page
Done 0 of 17

Components and Component Location

Components

1. Master Cylinder
2. Brake Booster
3. Brake Fluid Reservoir

Repair Procedures

Removal

[Left-hand drive]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the brake fluid from the master cylinder reservoir using a syringe.

  3. Remove the hood seal cover.

  4. Remove the engine control module (ECM).

    D 2.2 R VGT (Refer to Engine Control/Fuel System - "Engine Control Module (ECM)").

    D 2.2 R VGT (Enhanced Euro 6) (Refer to Engine Control/Fuel System - "Engine Control Module (ECM)")

    G 2.0 T-GDI (Refer to Engine Control/Fuel System - "Engine Control Module (ECM)").

    G 3.3 T-GDI (Refer to Engine Control/Fuel System - "Engine Control Module (ECM)").

  5. Disconnect the brake fluid level sensor connector.

  6. Loosen the master cylinder flare nuts.

    Tightening torque: 18.6–22 N·m

  7. Remove the master cylinder from the brake booster after loosening the mounting nuts.

    Tightening torque: 12.7 - 16.7 N·m

[Right-hand drive]

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the brake fluid from the master cylinder reservoir using a syringe.

  3. Remove the right hood seal cover (A).

  4. Disconnect the wires (A) from the junction block.

  5. Disconnect the junction block (B).

    Tightening torque: 10.8 - 13.7 N·m

  6. Disconnect the brake fluid level sensor connector (A).

  7. Loosen the master cylinder flare nuts (B).

    Tightening torque: 18.6–22 N·m

  8. Remove the master cylinder (A) from the brake booster after loosening the mounting nuts.

    Tightening torque: 12.7 - 16.7 N·m

Installation

  1. Install in the reverse order of removal.

  2. After installation, bleed the brake system.

    (Refer to Brake System - "Brake Bleeding Procedures")

Test yourself

A quick Kia Stinger CK quiz: every answer comes with an explanation and a link to the manual page.