Automatic transaxle assy (U151E)

- REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
- REMOVE FRONT DRIVE SHAFT ASSY RH
- REMOVE FRONT DRIVE SHAFT ASSY LH SST 09520−01010, 09520−24010 (09520−32040)
- REMOVE TRANSMISSION CONTROL CABLE BRACKET No.2
Remove the bolt and transmission control cable bracket No.2.
Remove transmission control cable bracket No.2 5. REMOVE WIRE HARNESS CLAMP
Disconnect the wire harnesses from the 2 clamps.
Remove the 2 bolts and 2 clamps.
Remove wire harness clamp 6. DISCONNECT WIRE HARNESS
Remove the bolt and disconnect the wire harness.
Disconnect wire harness 7. REMOVE STARTER ASSY
Disconnect the connector.
Remove the nut and disconnect the starter wire.
(Remove the 2 bolts and starter assy.
Remove starter assy 8. DISCONNECT CONNECTOR
Disconnect the transmission wire connector.
Disconnect the park/neutral position switch connector.
Disconnect the 2 transmission revolution connectors.
Disconnect connector 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET No.1
Remove the bolt and oil cooler tube clamp.
Remove the 2 bolts and transmission control cable bracket No.1.
Remove transmission control cable bracket No.1 10. REMOVE TRANSMISSION OIL FILLER TUBE SUB−ASSY
Remove the ATF level gauge.
Disconnect the breather hose from the wire harness bracket.

Remove the bolt and transmission oil filler tube sub−assy.
Remove the O−ring from the oil filler tube sub−assy.

Disconnect the oil cooler inlet tube No.1.
Disconnect oil cooler inlet tube No.1 12. DISCONNECT OIL COOLER OUTLET TUBE No.1
Disconnect the oil cooler outlet tube No.1.
Remove the 3 bolts and engine mounting bracket FR.
Remove engine mounting bracket FR 14. REMOVE AUTOMATIC TRANSAXLE ASSY
Remove the 2 bolts and nut.
Remove the exhaust pipe support bracket and exhaust pipe support bracket No.1 from the automatic transaxle.

Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
HINT: There will be one green colored bolt.

Remove the 8 bolts.
Separate and remove the automatic transaxle.

- REMOVE TORQUE CONVERTER CLUTCH ASSY
- REMOVE TRANSAXLE CASE COVER UPPER
Remove the 3 bolts and transmission case cover upper.
Remove transaxle case cover upper 17. INSPECT TORQUE CONVERTER CLUTCH ASSY SST 09350−32014 (09351−32010, 09351−32020) 18. INSTALL TRANSAXLE CASE COVER UPPER
Install the transmission case cover upper with the 3 bolts.
Torque: 12 N·m
Install transaxle case cover upper 19. INSTALL TORQUE CONVERTER CLUTCH ASSY
Install the torque converter clutch to the automatic transaxle.
Using vernier calipers and a straight edge, measure the dimension ”A” between the transaxle fitting part of the engine and the converter fitting part of the drive plate.

Using vernier calipers and a straight edge, measure the dimension ”B” shown in the illustration and check that ”B” is greater than ”A” (measured in step b.).
Standard: A + 1 (0.03937 in.) mm or more

Install the automatic transaxle to the engine with the 8 bolts.
Torque:
Bolt A: 64 N·m Bolt B: 46 N·m Bolt C: 37 N·mApply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Part No. 08833−00070, THREE BOND 1324 or equivalent

Install the 6 torque converter clutch mounting bolts.
Torque: 41 N·m

Install the exhaust pipe support bracket and exhaust pipe support bracket No.1 to the automatic transaxle with the 2 bolts and nut.
Torque:
Bolt : 7,8 N·m Nut : 21 N·m

Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.
Torque: 64 N·m
Coat a new O−ring with ATF, and install it to the oil filler tube.

Install the oil filler tube to the automatic transaxle with the bolt.
Torque: 5,5 N·m
Connect the breather hose to the wire harness bracket.
NOTICE: The breather hose should be on the left side of the vehicle.
d. Install the ATF level gauge.
Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 N·m
Temporarily install the oil cooler outlet tube No.1.
Temporarily install the oil cooler inlet tube No.1.

Install the oil cooler tube clamp and bolt.
Torque: 5,4 N·m
HINT: Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

Install the oil cooler inlet tube No.1.
Torque: 34 N·m

Install the oil cooler outlet tube No.1.
Connect the transmission wire connector.
Connect the park/neutral position switch connector.
Connect the 2 transmission revolution connectors.
Connect connector 27. INSTALL STARTER ASSY
Install the starter assy with the 2 bolts.
Torque: 37 N·mConnect the connecter.
Connect the starter wire with the nut.
Torque: 9,8 N·m
Install starter assy 28. CONNECT WIRE HARNESS
Connect the wire harness with the bolt.
Torque: 13 N·m
Connect wire harness 29. INSTALL WIRE HARNESS CLAMP
Install the 2 clamps and 2 bolts.
Torque: 8,4 N·mConnect the wire harnesses to the clamps.
Install wire harness clamp 30. INSTALL TRANSMISSION CONTROL CABLE BRACKET No.2
Install the transmission control cable bracket No.2 with the bolt.
Torque: 12 N·m
Install transmission control cable bracket No.2
- INSTALL FRONT DRIVE SHAFT ASSY LH
- INSTALL FRONT DRIVE SHAFT ASSY RH
- INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
- RESET MEMORY
Test yourself
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