Intake Manifold and Gasket
GENERAL INFORMATION

Air Cleaner Duct and Electrical Connectors

Vacuum Hoses

Throttle Body

Intake Manifold Bracket

Intake Manifold and Gasket Removal

Intake Manifold Bolt and Nut Tightening Sequence
Remove or disconnect:
PROCEDURE.
1. Lower radiator hose and negative battery cable..
2. Clamp and air cleaner intake duct from the throttle body.
3. Ventilation hoses B and C..
4. Idle air control valve electrical connector D and throttle position sensor connector E, located on throttle body 97..
Throttle cable 101 and cable housing bracket 99..
5. Generator belt and generator bracket bolt..
6. Canister purge hose G, coolant supply hose from.
corresponding fittings on the throttle body..
7. Fuel pressure regulator vacuum hose I, air conditioning hose K, brake booster hose J, absolute pressure sensor hose L and ECM "ground" wire M..
8. Intake manifold bracket 76, bolts 77,
78..
9. Intake manifold 92 with gasket 91, seven bolts 95 and two nuts
94. Mating surfaces.
of the cylinder head and intake manifold..
Installation
PROCEDURE.
1. Intake manifold 92 with new gasket 91 (see figure. Intake manifold bolt and nut tightening sequence.
bolt and nut tightening sequence)..
2. Nuts 94 and bolts
95. Tighten the intake manifold nuts and bolts to 25 N·m in the sequence shown in figure. Tightening sequence.
intake manifold bolt and nut tightening sequence..
3. Intake manifold bracket 76, upper bolts 77, lower bolt
78. Tighten upper bolts 77 to 25 N·m and lower bolt 78 to 40 N·m..
4. Fuel pressure regulator vacuum hose I, air conditioning hose K, brake booster hose J, absolute pressure sensor hose L and ECM "ground" wire M..
5. Canister purge hose G, coolant supply hose H to the throttle body.
throttle body..
6. Generator bracket to the intake manifold..
7. Generator drive belt and adjust belt tension..
8. Cable housing bracket 99 and throttle cable 101.
throttle cable. Idle air control valve electrical connector D and throttle position sensor connector E, located on throttle body 97..
9. Ventilation hoses C and B to the fittings on the rocker arm cover,
throttle body and air cleaner housing..
10. Air cleaner intake duct to the throttle body,
install the clamp..
11. Fill the cooling system with coolant. If necessary,
bleed air from the cooling system..
12. Negative battery cable.
Test yourself
A quick Daewoo Nexia quiz: every answer comes with an explanation and a link to the manual page.