Clutch cover and clutch disc

Components and Components Location

COMPONENTS LOCATION

[Gasoline 1.0/1.4, Diesel 1.6]

[Gasoline 1.2]

repair procedures

expansion

1. 1

   Remove the transaxle.

   D 1.6 NEW U TCI (Refer to Manual Transaxle – Manual Transaxle)

   G 1.0 T-GDI / G 1.4 MPI (Refer to Manual Transaxle – Manual Transaxle)

   G 1.2 MPI (Refer to Manual Transaxle – Manual Transaxle)

2. 2

   Loosen the clutch cover mounting bolts.

   [Gasoline]

   

   [DIESEL]

   

TEST

CLUTCH COVER

1. 1

   Check the diaphragm spring fingers for wear and uneven height.

2. 2

   Check the pressure plate for wear, cracks and discoloration.

3. 3

   Make sure the rivets are tight. Replace the clutch cover if necessary.

clutch disc

1. 1

   Check the lining for loose rivets, uneven contact, damage, scoring and oil or grease contamination. Replace the clutch disc if defective.

2. 2

   Check the torsion spring for play and possible damage. If defective, replace the clutch disc.

3. 3

   Measure the distance between the clutch lining surface and the rivet head. If the reading is less than the value below, replace the clutch disc.

   Standard value

   Clutch disc rivet depth (A): 0.3 mm (0.0118 in.)

   

Installation

1. 1

   If necessary, apply grease to the transaxle input shaft splines.

   Recommended grease: CASMOLY L9508. Dry weight: 0.2 g

   

2. 2

   Install the clutch cover and clutch disc using the special service tool (09411-1P000).

   

3. 3

   Tighten the clutch cover mounting bolts.

   Tightening Torque

   Gasoline: 14.7 ~ 22 N·m

   Diesel: 11.8 ~ 14.8 N·m

   [Gasoline]

   

   [DIESEL]

   

4. 4

   Install the transaxle.

   D 1.6 NEW U TCI (Refer to Manual Transaxle – Manual Transaxle)

   G 1.0 T-GDI / G 1.4 MPI (Refer to Manual Transaxle – Manual Transaxle)

   G 1.2 MPI (Refer to Manual Transaxle – Manual Transaxle)