Clutch System

clutch master cylinder

9steps
~54min
2/5difficulty
Done 0 of 9

Components and Components Location

COMPONENTS LOCATION

[Gasoline 1.2, 1.4]

1. Clutch pedal
2. Clutch switch/ignition switch
3. Master cylinder
4. Connecting tube

[Gasoline 1.0, Diesel 1.6]

1. Clutch pedal
2. Clutch switch/ignition switch
3. Master cylinder
4. Clutch regulator
5. Clutch line

repair procedures

expansion

  1. Turn the ignition switch OFF and disconnect the negative (-) battery cable.

  2. Remove the lower instrument panel trim.

    (Refer to Body - "Lower Instrument Panel Trim")

  3. Remove the pushrod.

  4. Remove the ECM.

    D 1.6 NEW U TCI (Refer to Engine Controls/Fuel System - "Engine Control Module (ECM)")

    G 1.0 T-GDI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

    G 1.2 MPI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

    G 1.4 MPI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

  5. Remove the fuel filter. [Diesel 1.6 only]

    D 1.6 NEW U TCI (Refer to Engine Controls/Fuel System - "Fuel Filter")

  6. Disconnect the reservoir hose (A) and the clutch tube (B) from the clutch master cylinder.

  7. Unscrew the clutch master cylinder (A) clockwise.

Installation

  1. Installation is the reverse of removal.

  2. After installation and refilling with brake fluid, perform the bleeding procedure of the clutch release cylinder.

    [Gasoline 1.0 T-GDI/1.2/1.4]

    (Refer to Clutch Release Cylinder - "Adjustment")

    [Diesel 1.6]

    (Refer to Concentric Slave Cylinder - "Adjustment")

Test yourself

A quick Kia Stonic quiz: every answer comes with an explanation and a link to the manual page.