Kia Stonic Quiz
Clutch System

Clutch Release Fork and Clutch Release Bearing

In this manual: Clutch System
General Information — 8Maintenance — 31Engine Mechanical — 49Engine Electrical — 15Emission control system — 11Engine Control System/Fuel System — 45Clutch System — 12Manual Transaxle System — 11DCT (Dual Clutch Transmission) System — 16Drive Shafts and Axles — 9Suspension — 16Steering — 10restraint system — 15Braking system — 22Body (Interior and Exterior) — 89Rear Seat — 16Electrical System — 25Electrochromic Interior Rear View Mirror — 64Heating, Ventilation, and Air Conditioning — 31
19steps
~114min
4/5difficulty
02040608010041.230N·mlb·ft
Tightening torque found on this page
Done 0 of 19

Components and Components Location

COMPONENTS LOCATION

[Gasoline 1.0/1.4]

1. Release fork
2. Clutch cover		 3. Clutch disc
4. Release bearing

[Gasoline 1.2]

1. Clutch disc
2. Clutch cover
3. Release bearing
4. Clutch release lever		 5. Return spring
6. Release fork
7. Release clip

repair procedures

expansion

[Gasoline 1.2]

  1. Remove the transaxle.

    G 1.2 MPI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

  2. Loosen the flat-head screw (A) and remove the clutch release lever, then remove the clutch release bearing and release fork.

  3. Remove the retaining clip (A).

[Gasoline 1.0/1.4]

  1. Remove the transaxle.

    G 1.0 T-GDI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

    G 1.4 MPI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

  2. Remove the clutch release bearing (A).

  3. Pull the clip (A).

  4. Remove the clutch release fork (A).

  5. Remove the collar (A).

Installation

[Gasoline 1.2]

  1. Apply multi-purpose grease to the groove of the release bearing.

    Recommended grease: CASMOLY L9508. Quantity: 0.4~0.8 g

  2. Install the return clip (A), clutch release bearing and clutch release fork.

  3. Apply multi-purpose grease to the release lever (A).

    Recommended grease: CASMOLY L9508. Quantity: 0.2~0.4 g

  4. Install the clutch release lever, then the clutch release bearing and release fork, then tighten the flat-head screw (A).

    Tightening torque: 35.3 - 41 N·m

  5. Install the transaxle.

    G 1.2 MPI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

[Gasoline 1.0/1.4]

  1. Install the boot (A).

  2. Install the clip on the clutch release fork.

  3. Apply grease to positions A, B and C.

    INSTALLATION POINT Quantity (g) Notes
    a 0,3~0,5 release bearing and fork
    D 0,5~1,0 Release the fork and pivot point
    c 0,4~0,8 release cylinder and fork

  4. Apply grease to the surface of the clutch release bearing bore.

    Recommended grease: CASMOLY L9508. Quantity: 0.5~1.0 g

  5. Clutch release fork (B), clutch release bearing (A).

  6. Install the transaxle.

    G 1.0 T-GDI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

    G 1.4 MPI KAPPA (Refer to Manual Transaxle - Manual Transaxle)

Test yourself

A quick Kia Stonic quiz: every answer comes with an explanation and a link to the manual page.