Clutch System

clutch line

9steps
~54min
2/5difficulty
010203040509.87N·mlb·ft
Tightening torque found on this page
Done 0 of 9

Components and Components Location

COMPONENTS LOCATION

[Gasoline 1.2, 1.4]

1. Clutch pedal
2. Clutch switch/ignition switch
3. Master cylinder
4. Connecting tube

[Gasoline 1.0, Diesel 1.6]

1. Clutch pedal
2. Clutch switch/ignition switch
3. Master cylinder
4. Clutch regulator
5. Clutch line

repair procedures

expansion

  1. Remove the air cleaner assembly.

    G 1.2 MPI (Refer to Engine Mechanical - "Air Cleaner")

    G 1.4 MPI (Refer to Engine Mechanical - "Air Cleaner")

    G 1.0 T-GDI (Refer to Engine Mechanical - "Air Filter")

    D 1.6 NEW U TCI (Refer to Engine Mechanical - "Air Filter")

  2. Remove the battery and battery tray from the vehicle.

    G 1.2 MGI (Refer to Engine Electrical - "Battery")

    G 1.4 MPI (Refer to Section EE - "Battery")

    G 1.0 T-GDI (Refer to Engine Electrical - "Battery")

    D 1.6 NEW U TCI (Refer to Engine Electrical - "Battery")

  3. Remove the ECM.

    G 1.2 MPI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

    G 1.4 MPI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

    G 1.0 T-GDI (Refer to Engine Controls/Fuel System - "Engine Control Module"). (ECM)

    D 1.6 NEW U TCI (Refer to Engine Controls/Fuel System - "Engine Control Module (ECM)")

  4. Remove the fuel filter. [Diesel 1.6 only]

    D 1.6 NEW U TCI (Refer to Engine Controls/Fuel System - "Fuel Filter")

  5. Disconnect the clutch hose (A) from the clutch master cylinder.

  6. Remove the bracket (A) from the clutch tube.

    Tightening torque: 7.8~9.8 N·m

  7. Loosen the nut (A) and remove the clip (B).

    Tightening torque: 12.7~16.7 N·m

Installation

  1. Installation is the reverse of removal.

  2. After installation and refilling with brake fluid, perform the bleeding procedure.

    [Gasoline 1.0 T-GDI/1.2/1.4]

    (Refer to Clutch Release Cylinder - "Adjustment")

    [Diesel 1.6]

    (Refer to Concentric Slave Cylinder - "Adjustment")

Test yourself

A quick Kia Stonic quiz: every answer comes with an explanation and a link to the manual page.