Clutch pedal

LEFT-HAND DRIVE

Tightening torques
clutch pedal bracket nuts	2.1 daN.m
battery cover screw	0.4 daN.m

REMOVAL

• Disconnect the battery, starting with the negative terminal.

• Remove:

• the lower left undertray (see Chapter Mechanisms and Accessories),
• the cabin central unit (1) (see Chapter Cabin Interconnection Box),
• the left air duct (2).

• Remove the grey switch (3) (start of travel) by turning it one quarter turn.
• Disconnect the connector from switch (3).
• Remove the green switch (4) (end of travel) by turning it one quarter turn.
• Disconnect the connector from switch (4).
• Disconnect the clutch transmitter ball joint from the pedal (5).
• Remove the three nuts (6) from the clutch pedal assembly.
• Remove the clutch pedal assembly.

INSTALLATION

• Refit in the reverse order of removal.
• Tighten the clutch pedal bracket nuts to torque (2.1 daN.m).
• Pull the ends of the sensors fully to position them at minimum.

  The clutch pedal position sensors have automatic adjustment that adapts to the pedal position.

• Position the switches in their housings.
• Turn one quarter turn clockwise.
• Reconnect the two clutch pedal switches.

WARNING

Connect the battery; carry out the necessary relearn procedures (see Battery chapter).

• Torque the battery cover screws (0.4 daN.m).

RIGHT-HAND DRIVE

Tightening torques
clutch pedal bracket nuts	2.1 daN.m
battery cover screw	0.4 daN.m

REMOVAL

• Disconnect the battery, starting with the negative terminal.

Note: The clutch transmitter is fixed to the clutch pedal assembly. Remove the "pedal assembly - transmitter" unit to remove the pedal assembly or the transmitter.

• Drain the brake fluid reservoir until the level is below the master cylinder supply port.
• Remove:

• the engine covers,
• the battery,
• the battery tray.

• Disconnect the injection ECU.
• Remove the injection ECU.

• Loosen the air hose clamp (1).
• Remove:

• the air sleeves (2),
• the air filter housing.

• Drain the brake fluid reservoir until the level is below the master cylinder supply port.

JH3 or JR5

• Lift the clip (3).
• Pull the clutch control line out by one notch.
• Place a rag under the bleed port.
• Operate the pedal by hand to empty the transmitter and the line.
• Lift the clip (4).
• Disconnect the line from the receiver.
• Fit plugs to the openings.

ND0

• Press the clip (5) by hand while pulling on the hose.

WARNING

Do not pull on the clip. Any handling error requires replacement of the hose.

• Pull the clutch control line out by one notch.
• Place a rag under the bleed port.
• Operate the pedal by hand (to empty the transmitter and the line).
• Lift the clip (5).
• Disconnect the line from the receiver.
• Fit plugs to the openings.

In the cabin compartment

• Remove the grey switch (6) (start of travel) by turning it one quarter turn.
• Disconnect the connector from switch (6).
• Remove the green switch (7) (end of travel) by turning it one quarter turn.
• Disconnect the connector from switch (7).
• Place a rag under the master cylinder.
• Remove the clips from the fittings on the transmitter (8).
• Disconnect the pipes.
• Fit plugs to the openings.
• Remove the clutch master cylinder pushrod from the pedal.
• Remove the four nuts from the clutch pedal bracket.
• Remove the "pedal - master cylinder" assembly.
• Remove the transmitter from the pedal assembly by turning it one quarter turn clockwise (bayonet fitting).

INSTALLATION

• Check the condition of the seals.
• Refit in the reverse order of removal.
• Tighten the clutch pedal bracket nuts to torque (2.1 daN.m).
• Pull the ends of the sensors fully to position them at minimum.

The clutch pedal position sensors have automatic adjustment that adapts to the pedal position.

• Position the switches in their housings.
• Turn one quarter turn clockwise.
• Reconnect the two clutch pedal switches.
• Bleed the clutch control (see Chapter Mechanical Controls, Bleeding the Clutch Circuit, page 37A-39).

WARNING

Connect the battery; carry out the necessary relearn procedures (see Battery chapter).

• Torque the battery cover screws (0.4 daN.m).