DCT (Dual Clutch Transmission) System

DCT Control Module (TCM)

8steps
~48min
2/5difficulty
Done 0 of 8

Schematic diagrams

TCM connector

TCM Terminal Description

PLUG [A]

Handle Description Handle Description
1 Clutch actuator (clutch motor 1 (odd) V-phase) 15 Clutch Actuator (Clutch Motor 1 (ODD) _ Sensor Ground)
2 Clutch Actuator (Clutch Motor 2 (EVEN), V Phase) 18 Clutch Actuator (Clutch Motor 1 (Odd)_HALL 1)
3 Select Actuator (Select Solenoid Valve 2 (EVEN) _ Sensor Ground) 19 Clutch Actuator (Clutch Motor 1 (ODD) _ Power Supply)
4 Select Actuator (Select Solenoid 1 (ODD) Push) 20 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Power Supply)
5 Clutch actuator (clutch motor 1 (odd) U-phase) 21 Select Actuator (Shift Solenoid Valve 2 (EVEN) _ Sensor Power Supply)
6 Clutch Actuator (Clutch Motor 2 (EVEN), U Phase) 22 Select Actuator (Shift Solenoid Valve 2 (EVEN) _ Sensor Output Signal)
7 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Ground) 23 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 2)
8th Select Actuator (Select Solenoid Valve 2 (EVEN) _ Pull) 24 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 3)
9 Clutch Actuator (Clutch Motor 1 (ODD) _ W Phase) 25 Clutch Actuator (Clutch Motor 2 (EVEN) _ Sensor Ground)
10 Clutch Actuator (Clutch Motor 2 (EVEN)_Phase W) 26 Select Actuator (Shift Solenoid Valve 1 (ODD) _ Sensor Output Signal)
11 Select Actuator (Shift Solenoid 1 (ODD) _ Pull) 28 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 1)
12 Select Actuator (Shift Solenoid Valve 2 (EVEN) _ Push) 29 Clutch Actuator (Clutch Motor 2 (EVEN) _ Sensor Power Supply)
13 Clutch Actuator (Clutch Motor 1 (Odd)_HALL 2) 30 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Ground)
14 Clutch Actuator (Clutch Motor (ODD) _ HALL 3) 31 Select Actuator (Select Solenoid Valve 2 (EVEN) _ Sensor Ground)

GROUND (B)

Handle Description Handle Description
3 IG/START Input Signal 42 Shift Actuator (Shift Motor 2 (EVEN)_HALL 3)
5 "P" Lock Switch Input Signal 43 "M" Lock Switch Input Signal
6 "R" Lock Switch Input Signal 44 CAN1 Port 1 High Level
7 "D" Lock Switch Input Signal 45 CAN1 Port 1 Low Level
8th Manual Shift Mode Downshift Switch 48 Flex Ray High (BP)
9 Speed Sensor 2 (EVEN) Input Signal 49 Power Source Input Speed 1 (ODD)
13 Shift Actuator (Shift Motor 1 (ODD)_HALL 2) 50 Input Speed Sensor 1 (ODD)
14 Shift Actuator (Shift Motor 1 (ODD)_HALL 3) 54 Shift Actuator (Shift Motor 2 (EVEN)_Sensor Power Supply)
17 Low Battery Charge VBD 55 Shift Actuator (Shift Motor 2 (EVEN)_HALL 1)
19 Manual Shift Mode "Select" Switch 56 Shift Actuator (Shift Motor 2 (EVEN)_Sensor Ground)
20 "N" Lock Switch Input Signal 57 High-Current Module Ground 1
21 Manual Shift Mode Upshift Switch 58 High-Current Module Ground 2
23 Power Source Input Speed 2 (EVEN) 59 Shift Actuator (Shift Motor 2 (EVEN) _ Phase W)
24 5V Auxiliary Power Supply Output 60 Shift actuator (shift motor 1 (odd) W-phase)
26 Shift Actuator (Shift Motor 1 (ODD)_Sensor Power Supply) 61 High-Current Module Ground 3
27 Shift Actuator (Shift Motor 1 (ODD)_HALL 1) 63 Shift Actuator (Shift Motor 2 (EVEN) _ Phase V)
28 Shift Actuator (Shift Motor 1 (ODD)_Sensor Ground) 64 Shift Actuator (Shift Motor 1 (ODD)_Phase V)
30 CAN2 Communication Port 2, High Level 65 Motor 1 Supply Voltage from Direct Battery
31 CAN2 Communication Port 2, Low Level 66 Motor 2 Supply Voltage from Direct Battery
34 Flex-Ray Bus, BCM 67 Shift Actuator (Shift Motor 2 (EVEN)_U Phase)
41 Shift Actuator (Shift Motor 2 (EVEN)_HALL 2) 68 Shift actuator (shift motor 1 (odd) U-phase)

TERMINAL INPUT/OUTPUT SIGNAL

PLUG [A]

Handle Description Condition Input/Output Value
Type Set Value
1 Clutch actuator (clutch motor 1 (odd) V-phase) Low Output 0v
PWM 0 V ~ battery voltage
2 Clutch Actuator (Clutch Motor 2 (EVEN), V Phase) Low Output 0v
PWM 0 V ~ battery voltage
3 Select Actuator (Select Solenoid Valve 2 (EVEN) _ Sensor Ground) Static On Output 0v
4 Select Actuator (Select Solenoid 1 (ODD) Push) A Output Battery Voltage
Outside 0v
5 Clutch actuator (clutch motor 1 (odd) U-phase) Low Output 0v
PWM 0 V ~ battery voltage
6 Clutch Actuator (Clutch Motor 2 (EVEN), U Phase) Low Output 0v
PWM 0 V ~ battery voltage
7 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Ground) Static On Output 0v
8th Select Actuator (Select Solenoid Valve 2 (EVEN) _ Pull) A Output Battery Voltage
Outside 0v
9 Clutch Actuator (Clutch Motor 1 (ODD) _ W Phase) Low Output 0v
PWM 0 V ~ battery voltage
10 Clutch Actuator (Clutch Motor 2 (EVEN)_Phase W) Low Output 0v
PWM 0 V ~ battery voltage
11 Select Actuator (Select Solenoid 1 (ODD) Pull) A Output Battery Voltage
Outside 0v
12 Select Actuator (Select Solenoid 2 (EVEN)_Push) A Output Battery Voltage
Outside 0v
13 Clutch Actuator (Clutch Motor 1 (Odd)_HALL 2) High Input 4.5 V
Low 0v
14 Clutch Actuator (Clutch Motor (ODD) _ HALL 3) High Input 4.5 V
Low 0v
15 Clutch Actuator (Clutch Motor 1 (ODD) _ Sensor Ground) Dimensions Dimensions 0v
18 Clutch Actuator (Clutch Motor 1 (Odd)_HALL 1) High Input 4.5 V
Low 0v
19 Clutch Actuator (Clutch Motor 1 (ODD)_Sensor Power) - Electrical 8.75 V
20 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Power Supply) - Electrical 8.75 V
21 Select Actuator (Shift Solenoid Valve 2 (EVEN) _ Sensor Power Supply) - Electrical 8.75 V
22 Select Actuator (Shift Solenoid Valve 2 (EVEN) _ Sensor Output Signal) High Input 4 V
Low 1 V
23 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 2) High Input 4.5 V
Low 0v
24 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 3) High Input 4.5 V
Low 0v
25 Clutch Actuator (Clutch Motor 2 (EVEN) _ Sensor Ground) Dimensions Dimensions 0v
26 Select Actuator (Shift Solenoid Valve 1 (ODD) _ Sensor Output Signal) High Input 4 V
Low 1 V
28 Clutch Actuator (Clutch Motor 2 (EVEN) _ HALL 1) High Input 4.5 V
Low 0v
29 Clutch Actuator (Clutch Motor 2 (EVEN)_Power Supply) - Electrical 8.75 V
30 Select Actuator (Select Solenoid Valve 1 (ODD) _ Sensor Ground) Dimensions Dimensions 0v
31 Select Actuator (Select Solenoid Valve 2 (EVEN) _ Sensor Ground) Dimensions Dimensions 0v

GROUND (B)

Handle Description Condition Input/Output Value
Type Set Value
3 IG/START Input Signal - Electrical 9 V < Battery Voltage < 16 V
5 "P" Lock Switch Input Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
6 "R" Lock Switch Input Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
7 "D" Lock Switch Input Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
8th Manual Shift Mode Downshift Switch High Input 9 V < Battery Voltage < 16 V
Low 0v
9 Speed Sensor 2 (EVEN) Input Signal High Input 0.448 V
Low 0.224 V
13 Shift Actuator (Shift Motor 1 (ODD)_HALL 2) High Input 4.5 V
Low 0,8
14 Shift Actuator (Shift Motor 1 (ODD)_HALL 3) High Input 4.5 V
Low 0,8
17 Low Battery Charge VBD - Electrical 9 V < Battery Voltage < 16 V
18 Paddle Shifter Downshift Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
19 Gear switch High Input 9 V < Battery Voltage < 16 V
Low 0v
20 "N" Lock Switch Input Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
21 Manual Shift Mode Upshift Switch High Input 9 V < Battery Voltage < 16 V
Low 0v
23 Power Source Input Speed 2 (EVEN) - Electrical 8.75 V
24 5V Auxiliary Power Supply Output - Electrical 5 V
26 Shift Actuator (Shift Motor 1 (ODD)_Sensor Power Supply) Electrical 8.75 V
27 Shift Actuator (Shift Motor 1 (ODD)_HALL 1) High Input 4.5 V
Low 0.8 V
28 Shift Actuator (Shift Motor 1 (ODD)_Sensor Ground) Dimensions Dimensions 0v
30 CAN2 Communication Port 2, High Level Write/Home CAN line Secondary: 2.5 V
Primary: 3.5 V
31 CAN2 Communication Port 2, Low Level Write/Home CAN line Secondary: 2.5 V
Primary: 1.5 V
34 Flex-Ray Bus, BCM Idle CAN line Standby: 2.5 V
DIFFERENTIAL Differential: 2.0 V ~ 3.0 V
41 Shift Actuator (Shift Motor 2 (EVEN)_HALL 2) High Input 4.5 V
Low 0.8 V
42 Shift Actuator (Shift Motor 2 (EVEN)_HALL 3) High Input 4.5 V
Low 0.8 V
43 "M" Lock Switch Input Signal High Input 9 V < Battery Voltage < 16 V
Low 0v
44 CAN1 Port 1 High Level Idle CAN line
DIFFERENTIAL
45 CAN1 Port 1 Low Level Idle/Diff. Write/Home Secondary: 2.5 V
Primary: 3.5 V
48 Flex Ray High (BP) Idle/Diff. CAN line Standby: 2.5 V
Differential: 2.0 V / 3.0 V
49 Power Source Input Speed 1 (ODD) - Electrical 8.75 V
50 Input Speed Sensor 1 (ODD) High Input 0.448 V
Low 0.224 V
54 Shift Actuator (Shift Motor 2 (EVEN)_Sensor Power Supply) - Electrical 8.75 V
55 Shift Actuator (Shift Motor 2 (EVEN)_HALL 1) High Input 4.5 V
Low 0.8 V
56 Shift Actuator (Shift Motor 2 (EVEN)_Sensor Ground) Dimensions Dimensions 0v
57 High-Current Module Ground 1 Dimensions Dimensions 0v
58 High-Current Module Ground 2 Dimensions Dimensions 0v
59 Shift Actuator (Shift Motor 2 (EVEN) _ Phase W) Low Output 0v
PWM 0 V ~ battery voltage
60 Shift actuator (shift motor 1 (odd) W-phase) Low Output 0v
PWM 0 V ~ battery voltage
61 High-Current Module Ground 3 Dimensions Dimensions Dimensions
63 Shift Actuator (Shift Motor 2 (EVEN) _ Phase V) Low Output 0v
PWM 0 V ~ battery voltage
64 Shift Actuator (Shift Motor 1 (ODD)_Phase V) Low Output 0v
PWM 0 V ~ battery voltage
65 Motor 1 Supply Voltage from Direct Battery - Electrical 9 V < Battery Voltage < 16 V
66 Motor 2 Supply Voltage from Direct Battery - Electrical 9 V < Battery Voltage < 16 V
67 Shift Actuator (Shift Motor 2 (EVEN)_U Phase) Low Output 0v
PWM 0 V ~ battery voltage
68 Shift actuator (shift motor 1 (odd) U-phase) Low Output 0v
PWM 0 V ~ battery voltage

Circuit diagram

repair procedures

TEST

  1. TCM Ground Circuit Inspection: Measure the resistance between the TCM and body ground, using the rear of the TCM cable connector as the TCM-side test point.

    Specification: Less than 1 ohm

  2. TCM Connector Inspection: Disconnect the TCM connector and ground clamp. Visually inspect the terminals for bending or poor contact on the TCM side and the wire harness side.

  3. If no problem is found in steps 1 and 2, the TCM may be faulty. In this case, replace the TCM. Then recheck the vehicle. If the vehicle now operates normally, the cause of the fault was most likely a faulty TCM.

  4. Retest with Original TCM: Install a suspected faulty TCM removed from the vehicle into a known good vehicle and check whether the fault occurs. If it does, replace the TCM. If the problem does not occur, it is intermittent. Check for an intermittent malfunction. If the problem does not occur, the problem was caused by other parts.

expansion

  1. Disconnect the battery negative (-) cable.

  2. Remove the interior fuse block.

    (Refer to Body Electrical System - Junction Box (Passenger Footwell)).

  3. Disconnect the TCM connector (A).

  4. Loosen the nuts and remove the TCM (A).

Installation

  1. Installation is the reverse of removal.

Test yourself

A quick Kia Stonic quiz: every answer comes with an explanation and a link to the manual page.