Engine

Oil Pump. Removal and Installation

24steps
~149min
5/5difficulty
1special tools
0204060801005541N·mlb·ft
Tightening torque found on this page
Done 0 of 24

Special Service Tools / General Equipment

303-1097
Locking Tool, Variable Camshaft Timing Oil Control Valve
TKIT-2010B-FLM
TKIT-2010B-RYAD
Floor Jack
Wood block

Materials

Name Specification
Motorcraft® Metal Brake Parts Cleaner
PM-4-A, PM-4-B, APM-4-C
-

Removal

  1. Remove the front crankshaft seal.
    Refer to Front Crankshaft Seal (Engine 303-01B — 1.6 L EcoBoost (132 kW/180 L PS) — Sigma, Removal and Installation).
  2. Remove the special service tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Valve.
  3. Install the engine mount bracket and bolts.
    Torque: 41 lb-ft (55 N·m)
  4. Install the engine mount stud.
    Torque: 89 lb-in (10 N·m)
    1. Install the engine mount and nuts.
      Torque: 59 lb-ft (80 N·m)
    1. Install the bolts.
      Torque: 35 lb-ft (48 N·m)
  5. Remove the oil pan.
    Refer to: Oil Pan (Engine 303-01A — 1.6 L Duratec-16V Ti-VCT (88 kW/120 L PS) — Sigma, Removal and Installation).
  6. Remove the bolts, the oil pump screen and the pickup tube.
    1. Remove the two M6 x 55 mm bolts.
    1. Remove the three M6 x 35 mm bolts.
    1. Unscrew the three M6 x 25 mm bolts and remove the oil pump.
  7. Remove and discard the oil pump gasket.
    1. Clean the oil pump bolt holes with Motorcraft® Metal Brake Parts Cleaner to remove all oil residue.
      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B, APM-4-C
    1. Use compressed air to remove brake cleaner or oil from the oil pump bolt holes.

Installation

  1. Install a new oil pump gasket.
  2. Inspect the oil pump locating dowels for damage and correct installation.
  3. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  4. Install the oil pump and perform the following steps. Hand-tighten the bolts.
    1. Hand-tighten the 2 M6 x 55 mm bolts.
    1. Hand-tighten the 3 M6 x 35 mm bolts.
    1. Hand-tighten the 3 M6 x 25 mm bolts.
  5. Tighten the oil pump bolts in the sequence shown in 2 stages.
    Torque:
    Stage 1: Tighten bolts 1, 2, 3 and 6: 18 lb-in (2 N·m)
    Stage 2: Tighten bolts 1 through 8: 97 lb-in (11 N·m)
  6. Inspect the O-ring seal. Replace if necessary.
  7. Install the oil pump screen, suction tube and bolts.
    Torque: 84 lb-in (9.5 N·m)
  8. Install the oil pan.
    Refer to: Oil Pan (Engine 303-01A — 1.6 L Duratec-16V Ti-VCT (88 kW/120 L PS) — Sigma, Removal and Installation).
  9. Support the engine.
    Use common service equipment: Jack stand
    Use common service equipment: Wooden block
    1. Remove the nuts.
    1. Remove the bolts and the engine mount.
  10. Remove the engine mount stud.
  11. Remove the bolts and the engine mount bracket.
  12. Install the special service tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Valve.
  13. Install the front crankshaft seal.
    Refer to Front Crankshaft Seal (303-01B — 1.6 L EcoBoost (132 kW/180 L PS) — Sigma, Removal and Installation).

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