Engine

Cylinder head cover disassembly and assembly

2steps
~12min
1/5difficulty
01020304050107N·mlb·ft
Tightening torque found on this page
Done 0 of 2
Disassembly
  1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
  2. Remove the gaskets (1) and (2).
    Suzuki GSX-R. Disassembly

  1. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).
Suzuki GSX-R. Disassembly

  1. Remove the pair reed valves (5) and cmp sensor (6).
Suzuki GSX-R. Disassembly

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

  • install the cmp sensor.

Note when installing the cmp sensor, clean the sensor surface.

  • Tighten the cmp sensor bolt (1) to the specified torque.
Tightening torque cmp sensor bolt (a): 10 N·m
Suzuki GSX-R. Assembly

  • Install the pair reed valves.
  • Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.
: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)
Tightening torque pair reed valve cover bolt (b): 10 N·m
Suzuki GSX-R. Assembly

  • Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.