Engine

Throttle body construction

24steps
~144min
4/5difficulty
010203040501.51N·mlb·ft
Tightening torque found on this page
Done 0 of 24
Suzuki GSX-R. Throttle body construction

  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    N·m (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1,5 N·m
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 N·m (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 N·m (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1,3 N·m
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4,3 N·m
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 N·m (2.5
    Kgf-m, 18.0 Lbf-ft)

Test yourself

A quick Suzuki GSX-R 1000 quiz: every answer comes with an explanation and a link to the manual page.