Powertrain

Transmission Air Pressure Test. Diagnosis and Testing

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Transmission Air Pressure Test

Ford Fusion. Transmission Air Pressure Test. Diagnosis and Testing
Item Description
1 Forward Clutch
2 Direct Clutch
3 Intermediate Clutch
4 Low Reverse Clutch
5 Overdrive Clutch

A hydraulic clutch problem can be located by a series of checks, replacing air pressure with fluid pressure to locate the concern.

  1. Install the forward clutch and low/reverse clutch, connecting the main control to the transmission.
Ford Fusion. Transmission Air Pressure Test. Diagnosis and Testing
  1. Using a rubber-tipped air gun, apply 40 psi (276 kPa) to the suspect clutch port for 2-3 seconds.
    • A thudding sound indicates clutch piston application.
    • A hissing sound may indicate leakage in the hydraulic circuit. Hydraulic circuits that use angled seals and/or air bleeds will have normal leakage.
  2. Holding the air gun nozzle firmly against the transmission case opening, release the trigger.
  3. Wait 1-2 seconds.
    • A hissing sound may indicate leakage in the hydraulic circuit. Hydraulic circuits that use angled seals and/or air bleeds will have normal leakage.
  4. Remove the air gun from the port.
    • A sudden release of air pressure indicates that the hydraulic passages are able to hold pressure.
    • A lack of noise may indicate a leak in the hydraulic circuits. Some leakage is normal in hydraulic circuits that use angled seals and/or vent valves.

Test yourself

A quick Ford Fusion quiz: every answer comes with an explanation and a link to the manual page.