Steering

Assembly

~3min read

PROCEDURE

1. Apply lubricant to the sliding surface of the rack oil seal.
Recommended lubricant: Power Steering Fluid Type 3

2. Установите обратную шайбу и масляное уплотнение в картер рулевой передачи

2. Install the back-up washer and oil seal into the steering gear housing in the position shown in the illustration.
3. Apply grease to the entire surface of the needle bearing.
Recommended lubricant: SAE J310, NLGI No. 2
4. Attach the needle bearing to special service tool 09432–21600 and install it into the steering gear housing until the tool contacts the housing.

Pay attention to the installation direction of the needle bearing.

5. Apply lubricant to the ball bearing and install it using special service tool 09222–21100.

Recommended lubricant: SAE J310, NLGI No. 2

Always use a new bearing.

6. Смажьте поверхности масляного уплотнения втулки зубчатой рейки.

6. Apply lubricant to the oil seal surfaces of the rack bushing.
Recommended lubricant: Power Steering Fluid Type 3
7. Install the oil seal into the rack bushing.

8. Смажьте уплотнительное кольцо круглого сечения и установите его во втулку

8. Apply lubricant to the O-ring and install it into the rack bushing.

9. Apply grease to the teeth of the rack and wrap it with adhesive tape.
Recommended grease: SAE J310, NLGI No. 2

Предупреждение

Do not block the vent hole in the rack with grease.

10. Установите зубчатую рейку в картер рулевой передачи. Затем установите втулку

10. Install the rack into the steering gear housing. Then install the rack bushing and rack stopper.

11. Нажмите стопор зубчатой рейки до появления проточки и, проворачивая стопор,

11. Press the rack stopper until the groove appears, and, while turning the stopper, install the snap ring.

The snap ring must not be visible through the hole in the rack housing.

12. Специальным инструментом 09432–21600 установите масляное уплотнение и шариковый

12. Using SST 09432–21600, install the oil seal and ball bearing into the valve body.

13. Смажьте маслом и рекомендуемой смазкой узел клапана и установите его в картер

13. Apply oil and recommended grease to the valve assembly, and install it into the steering gear housing.

Recommended oil: PSF–3

Recommended lubricant: SAE J310, NLGI No. 2

14. Смажьте маслом и специальным инструментом 09434–14200 установите уплотнение

14. Apply oil and, using SST 09434–14200, install the seal into the valve body.

15. Установите узел корпуса клапана с уплотнительным кольцом в картер рулевой

15. Install the valve body assembly with the O-ring into the steering gear housing.

16. Установите стопорную шайбу и рулевую тягу и в двух местах зачеканьте буртик

16. Install the lock washer and tie rod, and stake the washer tab in two places.

Align the tabs of the lock washer with the notches in the steering gear housing.
Always use a new lock washer.

17. С шестерней, повернутой до упора по часовой стрелке, затяните самоконтрящуюся

17. With the pinion turned fully clockwise, tighten the self-locking nut.
18. Apply sealant to the threads of the plug and tighten the plug to the specified torque.
Tightening torque: 50–70 N·m

19. Зачеканьте пробку в двух местах по ее окружности.

19. Stake the plug in two places around its circumference.

20. Установите втулку, упор и пружину в порядке, показанном на рисунке. Перед

20. Install the bushing, stopper and spring in the order shown in the illustration. Before installation, apply sealant to the threads of the plug.
21. Set the rack to the center position and install the cover on the steering gear housing. Using SST 09565–21100, tighten the cover to 20–25 N·m. Loosen the cover by 10°, then tighten the locknut to the specified torque.

22. Затяните направляющую трубу требуемым моментом затяжки и установите на клей

22. Tighten the guide tube to the specified torque and bond the rubber element in place.
Tightening torque: 50–70 N·m
23. Apply grease to the dust boot and install it into the groove of the tie rod.
24. Secure the dust boot with a clamp.

New clamps and a new clip must be used to secure the dust boot.

25. Проверьте, что гофрированный защитный чехол не перекручен.

25. Check that the dust boot is not twisted.

26. Заполните защитный чехол смазочным материалом, установите его на шаровой

26. Fill the boot with grease, install it on the ball joint of the tie rod end, and secure it with the snap ring.

27. Установите рулевые тяги таким образом, чтобы длина левой и правой рулевых

27. Install the tie rods so that the length of the left and right tie rods is the same.

Tie rod length: 185.2±1 mm

28. Check the pinion preload.

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