Body Electrical System
Fault diagnosis - Starter
In this manual: Body Electrical System
~2min read
| Malfunction | Possible Cause | Remedy |
| A. When the ignition key is turned to the "Start" position, the starter turns the engine too slowly or does not operate at all | 1. Indicator lights are dim or off a) battery is discharged b) cable connections are loose or oxidised c) short to earth at the starter 2. Indicator lights are bright, starter clicks a) brushes or their connections in the starter are worn b) contacts in the solenoid switch are burnt c) starter winding is damaged 3. Indicator lights are bright, no sound a) solenoid switch is stuck or overheated b) terminal 50 contact on the solenoid switch is loose c) wiring to terminal 50 from the ignition switch to the solenoid switch on the starter is broken |
Start the engine using jump leads from another battery Check the cable connections Have the starter repaired in a workshop Check the carbon brushes Replace the solenoid switch Have the starter repaired in a workshop Ask an assistant to turn the ignition key to the start position and tap the solenoid switch with a screwdriver Check the connection Check the wiring with a warning lamp |
| B. Starter operates but does not turn the engine | 1. Solenoid switch drive is seized 2. Pinion or flywheel teeth are damaged |
Have the starter repaired in a workshop Push the vehicle slightly with the gear engaged. Start again. Replace damaged parts |
| C. Solenoid switch switches on and off rapidly, starter does not operate | Battery is heavily discharged; when the solenoid is energised the voltage drops sharply and it switches off again | Charge the battery |
| D. Starter continues to run when the ignition key is released | 1. Solenoid switch is stuck and does not release | Switch off the ignition immediately; if necessary disconnect the battery. Replace the solenoid switch |
| E. Pinion does not disengage after the engine has started | 1. Return spring is faulty or broken 2. Pinion or flywheel gear teeth are contaminated or damaged |
Switch off the ignition immediately. Repair (in a workshop) Clean or replace damaged parts (in a workshop) |
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