Transfer box special tools

In this manual: Transfer box special tools
General information on preservation measures — 1Body cavity sealing — 1Body corrosion protection — 1Body repair instructions — 1Support members — 1Luggage compartment floor — 1Wheel wells — 1Side frame and door pillars — 1Roof outer skin — 1Dash cowl — 1Front trim panel — 1Rear trim panel — 1Side panels — 1Front side doors — 1Rear side doors — 1Front lid — 1Rear lid — 1Other flaps — 1Body special tools — 1General information — 1Handling brake fluids — 1Brake testing and bleeding — 1Front brakes — 1Rear brakes — 1Master brake cylinder — 1Brake lines — 1Brake booster — 1Electrical components/wear indicator — 1Parking brake — 1Mechanical/hydraulic components — 1Electronic components — 1Brakes — 1Front brake — 1Pedal mounting block — 1Brake pedal with linkage — 1Clutch pedal with linkage — 1Accelerator pedal actuation — 1Pedals — 1Specified grease — 1Propeller shaft, general — 1Propeller shaft assembly — 1Center console assembly — 1Front propeller shaft — 1Propeller shaft — 1Propeller shaft complete — 1Front axle repair instructions — 1Front axle suspension — 1Front sub-frame — 1Struts with rubber mounts — 1Wheel bearings and stub axle — 1Spring strut — 1Spring with suspension — 1Stabilizer bar — 1Front axle gearbox — 1Output shaft — 1Front axle — 1General information on high temperature multi-purpose grease — 1Rear axle repair instructions — 1Final drive with cover — 1Final drive mounting — 1Output shafts — 1Rear sub-frame — 1Control arms and struts — 1Axle mounting — 1Wheel bearings — 1Shock absorber — 1With suspension — 1Stabilizer bar — 1Rear axle — 1General information on final drive oil — 1Approved final drive oils for front and rear axle final drives with and without limited slip or viscous coupling — 1Final drive oil for bmw m1 motorsport coupe — 1Operating fluids as of 11/2015 — 1Brake pad replacement reminder — 1Emissions maintenance reminder — 1Maintenance service reminder — 1Tire pressure monitor system reminder — 1Description — 1Troubleshooting — 1Ignition wires, spark plugs — 1Ignition coil — 1Electronic switching or control units — 1Preheating relay — 1Preheater plugs — 1Alternator with drive and mounting — 1Controller — 1Starter with mounting — 1Starter lead — 1Engine wiring loom — 1Oil pressure/oil temperature/oil gauge — 1Switches and relays — 1Engine electrical system — 1Cabin air filter — 1Cabin air filter applications — 1Operating fluids - air conditioning and heating — 1Air conditioner refrigerant — 1Refrigeration oil — 1Note, overview components climate control — 1Heater with operation — 1Auxiliary. heater with control elements — 1Nozzles and outlets — 1Microfilter — 1Air conditioning, leak detection — 1Ac housing/evaporator, switching elements — 1Compressor — 1Condenser and dryer with lines — 1Heating and air conditioning — 1Front axle repair instructions — 1Front axle suspension — 1Front sub-frame — 1Struts with rubber mounts — 1Wheel bearings and stub axle — 1Spring strut — 1Spring with suspension — 1Stabilizer bar — 1Front axle gearbox — 1Front axle — 1General information on high temperature multi-purpose grease — 1Integrated suspension systems repair instructions — 1Front control and suspension elements — 1Rear control and suspension elements — 1Electrical components — 1Electronic damping force adjustment — 1Integrated suspension systems — 1Approved hydraulic fluids — 1Rear axle repair instructions — 1Final drive — 1Final drive with cover — 1Final drive mounting — 1Output shafts — 1Rear sub-frame — 1Control arms and struts — 1Axle mounting — 1Wheel bearings — 1Shock absorber — 1Springs with suspension — 1Stabilizer bar — 1Rear axle — 1General information on final drive oil — 1Approved final drive oils for front and rear axle final drives with and without limited slip or viscous coupling — 1Final drive oil for bmw m1 motorsport coupe — 1Operating fluids as of 11/2015 — 1Electronic chassis alignment — 1Mechanical steering gear — 1Steering gear with servo unit — 1Steering arms, tie rods, steer. damper — 1Steering column — 1Steering wheel — 1Steering wheel for airbag — 1Pump and oil supply — 1Steering and wheel alignment — 1Wheels — 1Disc wheels (rims) — 1Tires — 1Wheels with tires — 1Tire mounting paste — 1Engine mounting — 1Transmission suspension, automatic. transmission — 1Engine and gearbox suspension — 1Transmission in general — 1Transmission case, oil sump — 1Extension housing, bearings, seal — 1Mechanical attachments — 1Hydr/el control components/elements — 1Oil pump — 1Shift valves, parking lock — 1Torque converter — 1Automatic transmission — 1Automatic transmission fluid for zf-transmission GA8HP45Z / GA8HP50Z / GA8HP70Z / GA8HP90Z / GA8P70H / GA8P75H / GA8HP75Z — 1General information on automatic transmission fluids — 1Approved automatic transmission fluids for initial fillings and correcting fluid levels — 1Checking transmission fluid level — 1Transmission fluid change intervals (if applicable) — 1Transfer case, general — 1Transfer box — 1Transmission shafts — 1Transfer box special tools — 1Transfer box in general (atc 45l) — 1Transmission in general — 1Bearing in housing, sealing ring — 1SELF-DIAGNOSTICS DTCS — 1
~5min read
  • Adapter
  • Device
  • Fixture
  • Holding sleeve
  • Puller

Adapter

Adapter AM

NOTE: (Adapter) Transmission: S5D 310Z

Transmission

NOTE: (Adapter) Transmission: A5S 310Z

Transmission

Bush

Bush AM

NOTE: (Pull-out bush)

Transmission

NOTE: (slip bush with drift) For fitting the radial sealing ring into the transfer box on the output shaft to the front axle differential

Storage Location

Y8

SI number

01 04 92 (487)

Consisting of:

Transmission

1. Bush

NOTE: (Slip bush)

2. Mandrel

NOTE: (Drift)

NOTE: (Slip bush)

Transmission

NOTE: (Slip bush)

Transmission

NOTE: (Impact bush)

Storage Location

A48

Transmission

CLIP

Clip Mechanical tool

NOTE: (Retaining bracket) For transfer box

Transmission

Device

Device AM

NOTE: For driving in the radial shaft seal in the transfer box on the output shaft at the front

Consisting of:

1. Bush

NOTE: (Slip bush)

2. Mandrel

NOTE: (Drift)

Transmission

Device AM

NOTE: For removing and installing the transfer box

SI number

01 08 93 (679)

Consisting of:

1. Frame

NOTE: (Main frame with spindle)

Transmission

2. Adapter

NOTE: (Adapter) Transmission: S5D 310Z

3. Adapter

NOTE: (Adapter) Transmission: A5S 310Z

Device Mechanical tool

NOTE: For installing the rubber mount in the transfer box

Transmission

Extension

Extension AM

Transmission

Fixture

Fixture AM

NOTE: (support and extension) For removing and fitting the transfer box

SI number

01 15 99 (483)

Consisting of:

1. Fixture
2. Extension

Transmission

Fixture AM

Transmission

FRAME

Frame AM

NOTE: (Main frame with spindle)

Transmission

Holding sleeve

Holding sleeve AM

NOTE: (Sliding sleeve) For output to front axle differential

Storage Location

A48

Transmission

Holding sleeve AM

NOTE: (Sliding sleeve) For output to rear axle differential

Storage Location

A48

Transmission

MANDREL

Mandrel Mechanical tool

NOTE: (Drift) For driving the main shaft out of the transfer box

Transmission

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving radial shaft seal of output shaft to front axle differential. Transfer box: ATC 700

Storage Location

A21

SI number

01 22 06 (307)

Transmission

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (drift) For driving in drive shaft seal. Transfer box: ATC300

Storage Location

B50

C50

SI number

01 04 05 (175)

Transmission

Mandrel Mechanical tool

NOTE: (drift) For driving the roller bearing into the transfer box on the drive shaft

Storage Location

X7

SI number

01 04 92 (487)

Transmission

Mandrel Mechanical tool

NOTE: (drift) For driving the radial sealing ring into the transfer box on the output shaft to the rear axle final drive

Storage Location

X7

SI number

01 04 92 (487)

Transmission

Mandrel AM

NOTE: (Drift with slip bushes) For fitting radial shaft seals to rear and front axle differentials Transfer box: NV-124/125 on E46/16

Storage Location

A48

SI number

01 01 03 (946)

Consisting of:

Transmission

1. Bush

NOTE: (Impact bush)

2. Holding sleeve

NOTE: (Sliding sleeve) For output to front axle differential

3. Holding sleeve

NOTE: (Sliding sleeve) For output to rear axle differential

Mandrel Mechanical tool

NOTE: (Drift) For fitting rotary shaft seal in transfer box on main shaft

Transmission

Mandrel Mechanical tool

NOTE: (drift) For the bearing bush of the drive shaft in the transfer box

Transmission

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving in the radial shaft seal of output shaft. Transfer box: ATC300

Storage Location

C50

SI number

01 04 05 (175)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For driving the radial seal into the transfer box on the drive shaft

Storage Location

X7

SI number

01 04 92 (487)

Transmission

Mandrel AM

NOTE: (Drift)

Transmission

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: Mandrel for installing the radial shaft seal (output of transfer box ATC45L).

SI number

01 04 12 (798)

Transmission

Mandrel AM

NOTE: (Drift) For driving the radial seal into the transfer box on the drive shaft

Consisting of:

1. Ring

NOTE: (Spacer ring)

2. Mandrel

NOTE: (Drift)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For fitting radial shaft seal of drive shaft Transfer box: LWX-500

Storage Location

A47

SI number

01 01 03 (946)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For the radial seal in the transfer box on the output shaft at the rear

Transmission

Mandrel AM

NOTE: (Drift)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For driving the radial seal into the transfer box on the drive shaft

Storage Location

X7

SI number

01 04 92 (487)

Transmission

Mandrel Minimum set: Mechanical tools Mechanical tool

NOTE: (Drift) For driving radial shaft seal of output shaft to front axle differential.

Transfer box: ATC500

Storage Location

C48

SI number

01 23 03 (032)

Transmission

Mandrel AM

NOTE: (Drift)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For fitting radial shaft seal of drive shaft Transfer box: NV-124/125 --> E46/16

Storage Location

B47

SI number

01 01 03 (946)

Transmission

Mandrel Mechanical tool

NOTE: (Drift) For fitting output shaft to rear axle final drive. Transfer box: LWX-500

Storage Location

A47

SI number

01 01 03 (946)

Transmission

NUT

Nut AM

NOTE: (Thrust nut with bearing)

Transmission

Puller

Puller Mechanical tool

NOTE: For withdrawing the radial shaft seals in the transfer box on the output shaft at the front

Transmission

Puller AM

NOTE: For pulling out the transfer box rubber mount

Consisting of:

1. Bush

NOTE: (Pull-out bush)

2. Spindle

3. Nut

NOTE: (Thrust nut with bearing)

Transmission

4. Washer

NOTE: (pull-out disc)

Puller Mechanical tool

NOTE: For pulling out the roller bearing in the transfer box on the drive side

Storage Location

Y6

SI number

01 04 92 (487)

Transmission

RING

Ring AM

NOTE: (Spacer ring)

Transmission

SPINDLE

Spindle AM

Transmission

SYNCHRONIZING KEY

Synchronizing key Mechanical tool

NOTE: For installing the output shaft in the transfer box rear section

Transmission

WASHER

Washer AM

NOTE: (pull-out disc)

Transmission

Test yourself

A quick BMW X3 quiz: every answer comes with an explanation and a link to the manual page.