Final drive with cover

In this manual: Final drive with cover
General information on preservation measures — 1Body cavity sealing — 1Body corrosion protection — 1Body repair instructions — 1Support members — 1Luggage compartment floor — 1Wheel wells — 1Side frame and door pillars — 1Roof outer skin — 1Dash cowl — 1Front trim panel — 1Rear trim panel — 1Side panels — 1Front side doors — 1Rear side doors — 1Front lid — 1Rear lid — 1Other flaps — 1Body special tools — 1General information — 1Handling brake fluids — 1Brake testing and bleeding — 1Front brakes — 1Rear brakes — 1Master brake cylinder — 1Brake lines — 1Brake booster — 1Electrical components/wear indicator — 1Parking brake — 1Mechanical/hydraulic components — 1Electronic components — 1Brakes — 1Front brake — 1Pedal mounting block — 1Brake pedal with linkage — 1Clutch pedal with linkage — 1Accelerator pedal actuation — 1Pedals — 1Specified grease — 1Propeller shaft, general — 1Propeller shaft assembly — 1Center console assembly — 1Front propeller shaft — 1Propeller shaft — 1Propeller shaft complete — 1Front axle repair instructions — 1Front axle suspension — 1Front sub-frame — 1Struts with rubber mounts — 1Wheel bearings and stub axle — 1Spring strut — 1Spring with suspension — 1Stabilizer bar — 1Front axle gearbox — 1Output shaft — 1Front axle — 1General information on high temperature multi-purpose grease — 1Rear axle repair instructions — 1Final drive with cover — 1Final drive mounting — 1Output shafts — 1Rear sub-frame — 1Control arms and struts — 1Axle mounting — 1Wheel bearings — 1Shock absorber — 1With suspension — 1Stabilizer bar — 1Rear axle — 1General information on final drive oil — 1Approved final drive oils for front and rear axle final drives with and without limited slip or viscous coupling — 1Final drive oil for bmw m1 motorsport coupe — 1Operating fluids as of 11/2015 — 1Brake pad replacement reminder — 1Emissions maintenance reminder — 1Maintenance service reminder — 1Tire pressure monitor system reminder — 1Description — 1Troubleshooting — 1Ignition wires, spark plugs — 1Ignition coil — 1Electronic switching or control units — 1Preheating relay — 1Preheater plugs — 1Alternator with drive and mounting — 1Controller — 1Starter with mounting — 1Starter lead — 1Engine wiring loom — 1Oil pressure/oil temperature/oil gauge — 1Switches and relays — 1Engine electrical system — 1Cabin air filter — 1Cabin air filter applications — 1Operating fluids - air conditioning and heating — 1Air conditioner refrigerant — 1Refrigeration oil — 1Note, overview components climate control — 1Heater with operation — 1Auxiliary. heater with control elements — 1Nozzles and outlets — 1Microfilter — 1Air conditioning, leak detection — 1Ac housing/evaporator, switching elements — 1Compressor — 1Condenser and dryer with lines — 1Heating and air conditioning — 1Front axle repair instructions — 1Front axle suspension — 1Front sub-frame — 1Struts with rubber mounts — 1Wheel bearings and stub axle — 1Spring strut — 1Spring with suspension — 1Stabilizer bar — 1Front axle gearbox — 1Front axle — 1General information on high temperature multi-purpose grease — 1Integrated suspension systems repair instructions — 1Front control and suspension elements — 1Rear control and suspension elements — 1Electrical components — 1Electronic damping force adjustment — 1Integrated suspension systems — 1Approved hydraulic fluids — 1Rear axle repair instructions — 1Final drive — 1Final drive with cover — 1Final drive mounting — 1Output shafts — 1Rear sub-frame — 1Control arms and struts — 1Axle mounting — 1Wheel bearings — 1Shock absorber — 1Springs with suspension — 1Stabilizer bar — 1Rear axle — 1General information on final drive oil — 1Approved final drive oils for front and rear axle final drives with and without limited slip or viscous coupling — 1Final drive oil for bmw m1 motorsport coupe — 1Operating fluids as of 11/2015 — 1Electronic chassis alignment — 1Mechanical steering gear — 1Steering gear with servo unit — 1Steering arms, tie rods, steer. damper — 1Steering column — 1Steering wheel — 1Steering wheel for airbag — 1Pump and oil supply — 1Steering and wheel alignment — 1Wheels — 1Disc wheels (rims) — 1Tires — 1Wheels with tires — 1Tire mounting paste — 1Engine mounting — 1Transmission suspension, automatic. transmission — 1Engine and gearbox suspension — 1Transmission in general — 1Transmission case, oil sump — 1Extension housing, bearings, seal — 1Mechanical attachments — 1Hydr/el control components/elements — 1Oil pump — 1Shift valves, parking lock — 1Torque converter — 1Automatic transmission — 1Automatic transmission fluid for zf-transmission GA8HP45Z / GA8HP50Z / GA8HP70Z / GA8HP90Z / GA8P70H / GA8P75H / GA8HP75Z — 1General information on automatic transmission fluids — 1Approved automatic transmission fluids for initial fillings and correcting fluid levels — 1Checking transmission fluid level — 1Transmission fluid change intervals (if applicable) — 1Transfer case, general — 1Transfer box — 1Transmission shafts — 1Transfer box special tools — 1Transfer box in general (atc 45l) — 1Transmission in general — 1Bearing in housing, sealing ring — 1SELF-DIAGNOSTICS DTCS — 1
~5min read
  • Checking/topping up oil level in rear differential
  • Replacing radial shaft seal for input flange of rear axle differential
  • Replacing rear cover gasket on rear axle final drive
  • Replacing rear cover gasket on rear differential (188lw)
  • Replacing rear cover gasket on rear differential (215lw)

Checking/topping up oil level in rear differential

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: Risk of damage! To avoid serious damage to the rear axle differential, it is essential to use only approved transmission oils in the rear axle differential.

Undo oil filler plug (1).

Check oil level.

If necessary, pour in rear differential oil up to lower edge of opening for oil filler plug (1).

Installation:

Replace oil filler plug (1) with O-ring.

Suspension

Replacing radial shaft seal for input flange of rear axle differential

Special tools required:

  • 33 5 050
  • 33 5 070
  • 33 5 060
  • 00 5 010
  • 33 5 080
  • 33 0 150

IMPORTANT: Use only approved gearbox oils. See REAR AXLE - OPERATING FLUIDS .

Failure to comply with this instruction will result in serious damage to the rear axle final drive!

Necessary preliminary tasks:

  • Remove PROPELLER SHAFT AT FINAL DRIVE .

Remove retaining clip (1) and insert nut (2) with diaphragm seal.

Suspension

Mark position of flange nut (1) to bevel pinion (2).

Suspension

Release flange nut anticlockwise with special tools 33 5 050 and 33 5 070 by gripping the bevel pinion with special tools 33 5 060 and 33 5 070 .

Suspension

Pull out radial shaft seal with special tool 00 5 010 .

Suspension

Coat sealing lips of new radial shaft seal and sealing surface of bevel pinion with final drive oil.

Drive in radial shaft seal with special tool 33 5 080 or 33 0 150 .

Suspension

Clean bevel pinion thoroughly to remove remnants of screw locking agent.

Suspension

Check dust plate for damage, replace if necessary.

IMPORTANT: Clean flange nut thoroughly to remove remnants of grease and screw locking agent.

Pack collar insert (1) of flange nut with grease.

Apply a thin coating of grease to shaded area (2) of flange nut.

Coat at least four thread turns of flange nut with "Drei Bond adhesive type 1385".

Suspension

IMPORTANT: In order to avoid damaging the rear axle final drive, do not under any circumstances tighten down the flange nut (1) beyond the marker point of the bevel pinion (2).

Suspension

Place insert nut (2) with diaphragm seal in flange nut.

Introduce retaining clip (1).

Suspension

After installation:

  • Check OIL LEVEL IN REAR AXLE DIFFERENTIAL and correct if necessary.

Replacing rear cover gasket on rear axle final drive

IMPORTANT: In event of oil loss, always check rear differential for traces of wear and damage.

Necessary preliminary tasks:

  • Remove REAR AXLE FINAL DRIVE.

NOTE: Read and comply with REAR AXLE FINAL DRIVE: ASSIGNMENT TO MODEL SERIES.

Select rear axle final drive:

  • 188LW
  • 215LW
  • 205AL/225AL
  • 235L

After installation:

  • Add FINAL DRIVE OIL.

Replacing rear cover gasket on rear differential (188lw)

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: In event of oil loss, always check rear differential for traces of wear and damage.

To avoid leaks from the rear differential cover, do not use a paper gasket in cars with liquid sealing compounds! To prevent the final drive oil from foaming over, make sure that no remnants of the liquid sealing compound are pressed into the rear axle final drive housing.

Necessary preliminary tasks:

  • Catch or draw off final drive oil.
  • Remove REAR AXLE FINAL DRIVE.

Release screws (1).

Unfasten screws (2).

Remove cover.

If necessary, remove remnants of liquid sealing compound with scraper.

Clean sealing face on cover and rear differential.

Installation note:

If a paper gasket was fitted, a paper gasket or liquid sealing compound can be used.

Suspension

After installation:

  • Add FINAL DRIVE OIL.

Replacing rear cover gasket on rear differential (215lw)

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: In event of oil loss, always check rear differential for traces of wear and damage.

To avoid leaks from the rear differential cover, do not use a paper gasket in cars with liquid sealing compounds! To prevent the final drive oil from foaming over, make sure that no remnants of the liquid sealing compound are pressed into the rear axle final drive housing.

Necessary preliminary tasks:

  • Catch or draw off final drive oil.
  • Remove REAR AXLE FINAL DRIVE.

NOTE: Read and comply with REAR AXLE FINAL DRIVE: ASSIGNMENT TO MODEL SERIES.

Release screws (1).

Remove cover.

If necessary, remove remnants of liquid sealing compound with scraper.

Clean sealing face on cover and rear differential.

Installation note: If a paper gasket was fitted, a paper gasket or liquid sealing compound can be used.

Suspension

After installation:

  • Add FINAL DRIVE OIL.

Test yourself

A quick BMW X3 quiz: every answer comes with an explanation and a link to the manual page.