Engine Assembly Removal and Installation
Remove or disconnect:
PROCEDURE.
1. Fuel pump relay..
2. Start the engine and let it run until it stops..
3. Crank the engine for 10 seconds..
4. Negative battery cable and engine ground strap.
5. Drain the coolant (disconnect the lower radiator hose)..
6. Air cleaner duct..
7. Upper radiator hose..
8. Heater hose..
9. Throttle body cable..
10. Vacuum hoses.
– brake booster.
– vacuum sensor.
– from the intake manifold to the evaporative canister.
– from the throttle body to the evaporative canister..
11. Throttle cable to transaxle (automatic transmission only)..
12. Fuel lines from the throttle body..
13. Electrical connectors.
– ignition distributor.
– control panel wiring harness.
– oxygen sensor.
– oil pressure sensor.
– coolant temperature sensor.
– speedometer sensor.
– fuel injectors.
– throttle position sensor.
– idle air control valve.
– ground wires from the camshaft housing and intake manifold.
– remove wiring harness clamps..
14. Ignition coil with wires..
15. Multi-pin connector of control panel wiring..
16. Back-up light switch connector..
17. Torque converter lock-up valve connector (automatic transmission only)..
18. Neutral/start switch..
19. Raise the vehicle..
20. Exhaust pipe with catalytic converter..
21. Drain plug from the transmission case and remove the drive shaft..
22. Ignition noise suppression capacitor cable from the transmission case..
23. Clutch cover..
24. Lower clutch housing-to-cylinder block bolts..
25. Lower the vehicle..
26. Attach the cables to the engine lifting eyes..
27. Place supports under the transmission..
28. Right front engine mount..
29. Front left engine mount.
30. Rear engine mount.
31. Upper clutch housing-to-cylinder block bolts.
32. Separate the engine from the clutch housing and lift the engine.
Installation
PROCEDURE.
1. Lower the engine and connect it to the clutch housing.
2. Upper clutch housing-to-cylinder block bolts.
3. Front right engine mount.
4. Front left engine mount.
5. Rear engine mount.
6. Remove the supports from under the transmission.
7. Disconnect the cables from the loops.
8. Raise the vehicle.
9. Clutch cover plate.
10. Lower clutch housing-to-cylinder block bolts.
11. Clutch release shaft.
12. Radio interference suppression capacitor cable to transmission case.
13. Exhaust pipe with catalytic converter.
14. Lower radiator hose.
15. Lower the vehicle.
16. Neutral/start switch.
17. Torque converter lock-up valve connector (automatic transmission only)..
18. Back-up light switch connector.
19. Multi-pin connector of the control panel wiring harness.
20. Ignition coil with wires.
21. Electrical wire connectors.
– ignition distributor.
– control panel wiring harness.
– oxygen sensor.
– oil pressure sensor.
– coolant temperature sensor.
– speedometer sensor.
– fuel injectors.
– throttle position sensor.
– idle air control valve.
– "Ground" wires of the camshaft housing and intake manifold.
22. Install the wiring harness clamps.
23. Fuel lines to the throttle body.
24. Throttle cable from the throttle body to the transmission (automatic transmission only).
25. Vacuum hoses.
– brake booster.
– vacuum sensor.
– from the intake manifold to the evaporative canister.
– from the throttle body to the evaporative canister..
26. Heater hose.
27. Upper radiator hose.
28. Air cleaner duct.
29. Fill the coolant.
30. Negative battery cable and engine ground wire.
Test yourself
A quick Daewoo Nexia quiz: every answer comes with an explanation and a link to the manual page.