Technical Data

GENERAL INFORMATION.

General Specifications.

Engine type: In-line, 4-cylinder.

Displacement 1.5 L.

Engine code in the vehicle identification number: 1.

Cylinder bore: 76.5 mm.

Piston stroke: 81.5 mm.

Compression ratio: 8.6.

Firing order: 1-3-4-2.

Valve seat angle (intake and exhaust): 46°.

Valve stem diameter (intake and exhaust): 7 mm.

Exhaust valve head diameter 31 mm.

Valve seat angle (intake and exhaust valves) 45°.

Permissible misalignment:

– seat and guide 0.05 mm.

– valve head 0.03 mm.

Valve springs.

free length 40.9 mm.

length with valve closed 31.5 mm.

force with valve closed 275 N (31.5 mm).

force with valve open 618 N (21.6 mm).

Camshaft journal diameters.

Camshaft journal diameters:

– 1st 39.435 – 39.455 mm.

– 2nd 39.685 – 39.705 mm.

– 3rd 39.935 – 39.955 mm.

– 4th 40.185 – 40.205 mm.

– 5th 40.435 – 40.455 mm.

Bearing clearance 40 – 50 μm.

Valve lift.

Valve lift:

– intake 5.61 mm.

– exhaust 6.12 mm.

Camshaft end play 0.04 – 0.16 mm.

Crankshaft.

Main journals.

Diameter 55 mm.

Permissible taper 5 μm.

Permissible out-of-round 4 μm.

Bearing clearance 15 – 53 μm.

Crankshaft end play 0.12 – 0.352 mm.

Connecting rod journals.

Diameter 43 mm.

Permissible taper 5 μm.

Bearing clearance 19 – 71 μm.

Connecting rod bearing side clearance 0.07 – 0.242 mm.

Cylinders and pistons.

Cylinder bore: 76.5 mm.

Piston-to-cylinder clearance 0.02 mm.

Piston stroke: 81.5 mm.

Permissible taper 6.5 μm.

Piston pin diameter 18 mm.

Piston ring end gaps:

– top compression ring 0.3 – 0.5 mm.

– bottom compression ring 0.3 – 0.5 mm.

– oil control ring 0.4 – 1.4 mm.

Threaded connection tightening torques.

Camshaft housing cover bolts 8 N·m.

Cylinder head bolts (and camshaft housing) 25 N·m.

Camshaft gear bolt 45 N·m.

Camshaft thrust plate bolts 8 N·m.

Crankshaft pulley bolts 55 N·m.

Connecting rod cap bolts 25 N·m.

Exhaust manifold nuts to cylinder block 22 N·m.

Flywheel bolts 35 N·m.

Intake manifold nuts to cylinder block 22 N·m.

Main bearing cap bolts 50 N·m.

Drain plug 45 N·m.

Oil pan bolts 5 N·m.

Oil pump relief valve plug 30 N·m.

Oil pump bolts 7 N·m.

Oil pick-up tube bolts to cylinder block 7 N·m.

Oil pick-up tube bolts to oil pump 7 N·m.

Water pump bolts 8 N·m.

Belt tensioner bolts 20 N·m.

Engine lubrication system capacity.

Including oil filter 3.8 L.

Oil filter type PF47