Pinion Shaft
GENERAL INFORMATION

Removal and Installation of Pinion Shaft Seal A. APPLY ANHYDROUS CALCIUM-BASE GREASE TO THE CONTACT SURFACES OF THE PINION SHAFT AND SEAL.
B. THE SEAL MUST BE FLUSH WITH THE HOUSING END FACE.
4. Seal.
5. Pinion shaft

Initial and Final Positions of Pinion Shaft A. INITIAL POSITION (7:30).
B. FINAL POSITION (9:00).
C. CENTER OF FLAT FOR INITIAL POSITION.
D. CENTER OF FLAT FOR FINAL POSITION.
7. Housing
Remove or disconnect

Removal of Pinion Shaft
5. Pinion shaft.
11. Snap ring

Removal of Pinion Shaft from Housing A. TAP THE HOUSING TO EASE PINION SHAFT REMOVAL. B. VISE WITH SOFT-JAW PADS. C. HAMMER.
B. Vise with soft-jaw pads.
C. Hammer.
5. Pinion shaft.
9. Rubber bushing
PROCEDURE.
1. Turn pinion shaft 5 so that guide plate 10 is in the center of the housing window.
2. Mark the position of the pinion shaft flat relative to the housing.
3. Snap ring
11..
4. Pinion shaft
5..
Measure
PROCEDURE.
Guide plate 10 must be located in the center of the housing window.
Install or connect

Location of Guide Plate in Housing Window A. EQUAL DISTANCE.
B. HOUSING WINDOW.
10. Guide plate
PROCEDURE.
1. Pinion shaft. The position of the pinion shaft flat must match the mark on the housing. Plate 10 will then be located
in the center of the housing window, as marked on the steering gear housing.
in the center of the housing window.
2. Snap ring 11.
Test yourself
A quick Daewoo Nexia quiz: every answer comes with an explanation and a link to the manual page.