Modulator Block with Motors

Remove or disconnect

Disconnecting Modulator Solenoid Valve Wiring Connector

515. BLEED VALVE FOR HYDRAULIC MODULATOR BLOCK.

516. MODULATOR BLOCK ASSEMBLY WITH ELECTRIC MOTORS.

560. EXPANSION TANK HOSE

Disconnecting Hose from Expansion Tank

560. EXPANSION TANK HOSE.

551. COOLANT OVERFLOW HOSE.

552. EXPANSION TANK

Disconnecting Motor Block Electrical Connector

516. MODULATOR BLOCK ASSEMBLY WITH ELECTRIC MOTORS.

518. MOTOR BLOCK ELECTRICAL CONNECTOR

Disconnecting Pipes from Modulator Block

516. MODULATOR BLOCK ASSEMBLY WITH ELECTRIC MOTORS.

520A. MODULATOR BLOCK PIPES (FROM MASTER CYLINDER)

Removal of Modulator Block Assembly with Motors

516. MODULATOR BLOCK ASSEMBLY WITH

MOTORS

PROCEDURE.

1. Using SCANNER-11, release the tension of the piston drive gears.

modulator block..

2. Negative battery cable..

3. Relieve pressure in the expansion tank by carefully removing the tank cap after the engine and coolant have cooled.

4. Clamp and hose from the expansion tank, see Disconnecting Hose from

expansion tank..

5. Electrical connectors of the solenoid valve and motor block, see Disconnecting Modulator Solenoid Valve Wiring Connector and Disconnecting Motor Block Electrical Connector.

Disconnect the modulator solenoid valve wiring connector. Disconnect the motor block electrical connector. Place a rag under the modulator block pipes to protect the electrical connectors from brake fluid.

Place a rag under the modulator block pipes to protect the electrical connectors from brake fluid.

6. Six brake pipes from the modulator block, see Disconnecting Pipes from Modulator Block. Plug the pipe openings to prevent contamination and brake fluid loss.

Plug the pipe openings to prevent contamination and brake fluid loss.

7. Remove three nuts, disconnect the ground wire and remove the modulator block assembly with motors from the vehicle, see Removal of Modulator Block Assembly with

Motors..

Installation

PROCEDURE.

1. Install the modulator block assembly with motors and the ground wire, install three nuts. Tighten the modulator block mounting nuts to 5.4 N·m. Remove the plugs from the brake pipe openings and modulator block fittings..

Connect the pipes to the fittings and secure with nuts. Tighten the union

nuts securing the brake pipes to 15 N·m..

2. Electrical connectors of the solenoid valve and motor block..

3. Hose to expansion tank. Secure the clamp..

4. Negative battery cable..

5. Bleed air from the brake hydraulic system..

6. Check the coolant level. If necessary, top up with a mixture

of ethylene glycol antifreeze and water in a ratio of 1:

1. Bring the coolant level to the normal level.